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     Wiring Diagrams
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Copyright © 2002-2005 by
Randy Pflanzer
Technology Professionals Consortium
All rights reserved

Links on this page:
    Introduction
    Overview
    Individual Drawings

Introduction

In this section you will find links to each page of the wire book I developed for my F1 Rocket.  I’ve posted them in .PDF format so that you can download, view, and print them using Adobe Acrobat.  Although I developed them specifically for my airplane and its configuration, you may find them helpful to you as a starting point for your own wire book, or just as additional reference material.

I developed the wire book because my memory is not what it used to be.  While the actual process of connecting wires between devices is simple and even fun, trying to remember why and how in a couple of years is not.  I guess I’ve learned from building my other two airplanes that it is really helpful down the road to have a roadmap to that snake nest of wires behind the panel.  I’ve found it a convenient place to note installation details unique to my airplane, and if I ever sell my Rocket, I’ll be able to tell  the potential buyer that I have a complete set of wiring diagrams available.

Overview

Each of these drawings were created using TurboCAD LE (Learning Edition).  This software is available as a free download on the Internet.  Go to www.freecad.com .  After trying to master a couple of other CAD systems including AutoCAD, I found TurboCAD easier to understand and to use.  Besides, it’s free.  That alone makes it pretty attractive!

The drawings are organized into four sections: Systems, Instruments, Lights, and Avionics.  I’ve included my cover page and table of contents so you can see all the drawings and how they relate to each other.  There is some nomenclature unique to my drawings too.  In the table of contents, you’ll see an equipment prefix that is unique to each drawing.  On the drawings, you see a blue six-sided symbol with the equipment code in it.  The equipment code correlates to the equipment list, which contains a detailed description, part number, location, serial number, and vendor of that particular piece of equipment.  The equipment list is not viewable here.

Much of my nomenclature, electrical design component, and layout ideas came from Bob Nucholls and his book, The Aeroelectric Connection.  I also subscribe to the Aeroelectric Email List on www.matronics.com.  If you are unfamiliar with aircraft wiring I strongly recommend that you buy Bob’s book and subscribe to the Aeroelectric list.  Go to www.aeroelectric.com to order one.

Finally, I extend to Bob my appreciation for his valuable contribution to the body of knowledge regarding OBAM (Owner Built And Maintained) aircraft and his sincere willingness to help anyone who asks.  Despite getting asked the same question for the umpteenth time, Bob is always cordial, friendly, and helpful.  Building a robust, high quality electrical system for my airplane would be much, much harder without his assistance.  Thank you sir.

Individual Drawings

To download the .PDF file of the drawing, just click on the name.  Next to each name, you’ll find a brief explanation of the drawing and of anything unique about the design of the circuit.

IMPORTANT NOTE:  These drawings are a work-in-progress.  Use them at your own risk.  If you copied any of these drawing before May 16, 2004, you have a significantly older version which had a major flaw in the design.  Under the old design, a failure of the battery contactor could disable the entire panel including all the backup systems.  (NOT GOOD!)  The new drawings correct this flaw with the addition of a battery bus and emergency feed switch on the panel.

The final version of these drawings were posted March 19, 2005.

SYSTEMS

Power Distribution - depicts the contactors and bus feeds.  Features include:

  • Use of fuses and fusible links instead of breakers for ease of installation, cost, and complexity.  Only use of breakers is on the alternator feed circuits since these are resettable;

  • An Avionics Master switch and bus.  I do this for convenience.  It is essentially an endurance bus with the alternate feed switch; and

  • Single battery with dual alternators.

 

Alternator - depicts the alternators and controllers.  Features include:

  • Dual alternators concurrently feeding the bus and battery;
  • Dual alternator controllers with warning circuits; and
  • Use of LEDs instead of bulbs for all warning lights.

Pitot Heat - depicts the heated pitot tube in the left wing.  Features include:

  • Use of a wing disconnect fitting for all electrical connections in the wing; and
  • Use of the main spar as a grounding point with a direct connection to firewall ground block.

 

Fuel Pump – depicts the fuel pump in the center tunnel.  Features include:

  • Use of a disconnect fitting near the pump to facilitate removal.

 

Flaps – depicts the flap circuit with flap control board.  Features include:

  • Use of a flap control board so that a micro-switch in the control stick can be used to control the flaps; and
  • Use of a terminal strip in the center tunnel to facilitate removal of the control stick.

 

Trim Systems – Depicts the trim motors, control stick switched and indicators.  Features include:

  • Use of a disconnect fitting in the tail to facilitate elevator removal;
  • Servo speed controller;
  • Use of control stick buttons to control trim; and
  • Use of a terminal strip in the center tunnel to facilitate removal of the control stick.

 

Start – depicts the magnetos and associated switches.  Features include:

  • Use of toggle switches instead of a key switch for starting;
  • Starter engaged warning lights in case of stuck contacts/starter;
  • Use of LEDs instead of bulbs on the warning circuit; and
  • Single magneto with one electronic ignition module.

 

Fuel Tank Reminder – depicts timer, chime, and lights to remind pilot to switch tanks.  Features include:

  • Variable timer circuit board from 1 to 60 minutes.

 

Seat Heaters – depicts dual unit, front and back seat heaters.  Features include:

  • Dual electric heaters for each seat;
  • High/low toggle switches for different heat setting; and
  • Non-latching relay turns heat off when ignition turned off.

 

 
INSTRUMENTS

EFIS/AHRS – depicts dual EFIS units with AHRS and magnetometer.  Features include:

  • Dual screen EFIS units from GRT;
  • Full integration with engine monitor, GPS, and autopilot; and
  • Interconnect between displays so one can backup the other.

Engine Monitor – depicts GRT engine monitor.  Features include:

  • Six cylinder CHT and EGT probes;
  • Fuel flow analyzer; and
  • full integration with EFIS.

Autopilot – depicts controller and servos.  Features include:

  • Control stick push button to engage/disengage autopilot; and
  • Full integration with EFIS
Artificial Horizon – depicts an electric gyro backup to the EFIS.
LIGHTS

Landing Lights – depict landing lights mounted in each wingtip.  Features include:

  • Disconnect fittings near the fixture to facilitate wing tip removal;
  • Use of a wing disconnect fitting for all electrical connections in the wing; and
  • Use of the main spar as a grounding point with a direct connection to firewall ground block.

Strobe Lights – depict strobe fixtures in each wingtip and tail, and power supply.  Features include:

  • Disconnect fittings near the fixture to facilitate wing tip removal;
  • Proper grounding of wire runs to eliminate noise; and
  • Use of a wing disconnect fitting for all electrical connections in the wing.

Position Lights – depicts light fixtures in each wingtip.  Features include:

  • Disconnect fittings near the fixture to facilitate wing tip removal;
  • Use of a wing disconnect fitting for all electrical connections in the wing;
  • Use of the main spar as a grounding point with a direct connection to firewall ground block; and
  • Position light switch used to activate trim indicator lights instead of panel light circuit.

Panel Lights – depicts solid-state dimmer and potentiometer.  Features include:

  • Use of a terminal strip to balance light loads across circuit; and
  • “Always On” lighting circuit which protects bulbs and increases bulb life.
AVIONICS

GPS/NAV/COMM – depicts Garmin GNS430.  Features include:

  • Full integration with EFIS, transponder, and intercom.

Transponder – depicts Garmin GNX327.  Features include:

  • Full integration with GPS and EFIS.
Intercom – depicts the intercom and headset jacks.  Radio Interconnect – depicts the interconnections between the avionics and flight instruments.  Features include:
  • EFIS supplies blind encoder altitude to transponder;
  • Transponder supplies altitude data to GPS;
  • EFIS supplies fuel/air data to GPS for RAIM integrity checking;
  • EFIS controls autopilot; and
  • GPS provides map and other aviation data to EFIS for display 

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